Heat Stress & Industry

Stay Cool. Stay Sharp. Stay Safe.

Class I medical device · TGA & FDA registered

The Problem at Work

Workers face daily pressure from heat, stress, mental fatigue, and safety risk. In demanding environments, these challenges can build quickly and affect both wellbeing and performance.

HeatCan reduce focus, slow reaction time, and increase fatigue
StressCan affect judgment, resilience, and recovery
Mental fatigueCan lead to poor decisions and reduced alertness
Safety risksRise when workers are physically and mentally overloaded
Watch: The 3-Step Protocol

Three Simple Steps to Better Cooling

Backed by the 3-phase protocol and thermochromic logo system - your built-in temperature guide.

1 Activate2-3 minutes

Rapid cooling activates the diving reflex, vagal pathways, and cardiac vagal response while cooling the major arteries and veins of the head and neck.

2 Reset3-10 minutes

Remove once the logo changes. This prevents prolonged vasoconstriction and heat trapping while allowing blood flow to normalise before the next cycle.

3 Recover2-15 minutes

Reapply CoolHed during the optimal cooling window. Continue wearing it until the thermochromic logos turn white, indicating the heat extraction cycle is complete.

CoolHed Ice Gel Headband Large
The device

CoolHed Ice Gel Headband Large

Watch: How It Fits
Watch It Work

See CoolHed in Action

Fast, drug-free cooling built on real physiology - trusted across mining, construction, hospitality and sport.

  • Cools in minutes

    Rapid cooling activates the body's protective diving reflex to bring temperature down fast.

  • Reusable & drug-free

    No pills, no patches - just fast, natural cooling you can use again and again.

  • TGA registered

    Class I medical device, TGA registered (ARTG 481270), also FDA and EUDAMED registered.

  • Built for the field

    Designed for mining, construction, hospitality and sport - wherever the heat hits hardest.

Watch: On the Job

Why Crews Rely on CoolHed

Reusable, freeze-and-go cooling designed for repeat use - built to keep up with shifts, rosters and fleets.

  • Fits any shift

    A few minutes on a break is all it takes to reset before you're back at it.

  • Ready to go again

    Wipe down, re-freeze, and it's ready for the next cycle - or the next shift.

  • Fleet and bulk friendly

    Mix sizes and colours across a crew, with bulk pricing available.

  • Trusted certification

    Class I medical device, TGA registered (ARTG 481270), also FDA and EUDAMED registered.

CoolHed Ice Gel Headband Large
The device

CoolHed Ice Gel Headband Large

  • Bulk and fleet pricing available
  • Reusable, low running cost
  • Class I medical device, TGA registered (ARTG 481270)
  • Also registered with the FDA (USA) and EUDAMED (EU)

The CoolHed Solution

CoolHed is designed to help workers manage the combined impact of heat strain, stress, and mental overload.

  • Helps reduce heat strain
  • Supports clearer thinking under pressure
  • Helps regulate stress and mental fatigue
  • Easy to use during breaks, on site, or in wellbeing programs

Why it matters: When workers are affected by heat and mental strain, the risk of mistakes, fatigue and incidents increases.

  • 175 million labour hours were lost in Australia in 2024 due to extreme heat
  • Mental health conditions made up 12% of serious workers' compensation claims in 2023-24
  • Construction workers are 5-6 times more likely to die by suicide than from an on-site accident
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FREE SHIPPING OVER $150 AUSTRALIA WIDE

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FAST COOL-DOWN ON BREAKS

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RUGGED, REUSABLE, DRUG-FREE

The Challenge: Heat Stress in Industry

Heat stress remains one of the most significant occupational health risks in mining, construction, resources and heavy industry. Elevated core temperature impairs cognitive performance, increases accident risk, reduces work capacity and can progress to heat exhaustion or heat stroke. Traditional controls - rest breaks, hydration, shade, administrative controls - are essential but often insufficient during peak heat or high metabolic work rates.

CoolHed is a portable, reusable Class I medical device designed for targeted cooling of the forehead, sides of the head and neck. It combines conductive heat extraction from high-blood-flow regions with activation of protective autonomic reflexes - the diving/trigeminocardiac reflex and vagal pathways.

Design Overview

CoolHed features a slim, contoured profile - approximately 1cm thick at the front/forehead and 2cm at the back of the neck - with coverage of 6-8cm at the front, 12-16cm at the sides and 16-20cm at the back. The device incorporates thermochromic logos that change colour to indicate temperature status, letting you monitor the effective cooling window without external thermometers.

Fit tip: Lift the vertex (top) of the head piece upward if needed to lower more of the cooling surface onto the back of the neck, for deeper coverage of the cervical vessels and musculature.

Three Simple Steps to Better Cooling

Backed by the 3-phase protocol and thermochromic logo system - your built-in temperature guide.

1
Activate (2-3 minutes)

Rapid cooling activates the diving reflex, vagal pathways, and cardiac vagal response while cooling the major arteries and veins of the head and neck.

2
Reset (3-10 minutes)

Remove once the logo changes. This prevents prolonged vasoconstriction and heat trapping while allowing blood flow to normalise before the next cycle.

3
Recover (2-15 minutes)

Reapply CoolHed during the optimal cooling window. Continue wearing it until the thermochromic logos turn white, indicating the heat extraction cycle is complete.

TGA APPROVED (ARTG 481270)

FDA REGISTERED

CLASS I MEDICAL DEVICE (CE)

Anatomy & Physiological Mechanisms

Three cooling pathways CoolHed targets - explained simply.

Forehead (Trigeminal V1)

Covers the same area cold water or ice packs target to trigger the body's protective diving reflex and calm the nervous system.

Neck (Carotid Vessels)

Acts like a heat sink on the main vessels supplying the brain - pulling heat from the blood before it reaches the head.

Vagus Nerve & Arnold's Nerve

Gently stimulates pathways that help the body shift from fight-or-flight into a calmer, rest-and-recover state.

Request bulk pricing

Tell us about your team and we'll come back with volume pricing - most enquiries get a reply within 1 business day.

Pricing is provided on application after you submit an enquiry.

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Frequently asked questions

Do you offer bulk or fleet pricing?+
Yes. Volume pricing is available for teams and organisations - use the enquiry form above and we'll come back to you with options based on your quantity.
Is there a minimum order quantity?+
Minimum order quantities depend on the size mix you need. Let us know roughly how many units in the form above and we'll confirm the details.
How long does delivery take for a bulk order?+
Lead times depend on quantity and stock on hand - we'll confirm delivery timing when we respond to your enquiry.
How do we size CoolHed across a crew or team?+
CoolHed comes in Small, Medium and Large, each with different head and neck coverage. We can help you work out the right size mix once you get in touch.
Is it hygienic for shared or rotating use?+
Each CoolHed is designed for individual use. If a pool of units is shared across a roster, wipe down with a damp cloth between wears and allow to air dry.
How do we care for and re-freeze CoolHed between shifts?+
Wipe with a warm, damp cloth after use and allow to air dry before re-freezing. Keeping a few units in rotation means one is always chilling while another is in use.
What certifications does CoolHed have?+
CoolHed is a Class I medical device, TGA registered (ARTG 481270), and is also registered with the FDA (USA) and EUDAMED (EU).
Can we get custom branding or co-branded kits for corporate gifting?+
We can talk through co-branding and custom kit options for corporate gifting orders - let us know in the form above.

The science behind the cooling

Cooling and heat management are active areas of occupational and sports science. The forehead and neck are richly supplied by the trigeminal nerve and carotid vessels - cold stimulation here can trigger the diving/trigeminocardiac reflex and support conductive heat extraction from blood flowing to the brain. Below is a selection of independent, published research on head and neck cooling and thermoregulation under heat stress - relevant to mining, construction, hospitality, sport and other physically demanding roles.

These studies look at cooling and heat in general and do not assess CoolHed specifically. They are shared for general information only. CoolHed is a Class I medical device (TGA registered, ARTG 481270; also FDA and EUDAMED registered). Any related product claims are still being finalised with CoolHed and are subject to review before publication.

Practical Guidance for Mining & Heat-Stress Industries

  • Pre-shift or during rest breaks: complete the full 3-phase cycle to lower thermal strain before returning to high-metabolic work.
  • Between high-heat tasks or after peak exertion: rapid Phase 1 for reflex and perceptual benefit, followed by Phase 3 as needed.
  • Supervisors / WHS: the thermochromic logos provide a simple visual check that devices are within the effective temperature window.
  • Combine with existing hierarchy of controls - hydration, rest, shade, administrative scheduling, PPE assessment.
  • CoolHed is an adjunct, not a replacement, for fundamental heat-stress management.
  • Multiple devices can be rotated (one in use, one re-chilling) for continuous availability on shift.

Regulatory Status

CoolHed is a TGA-approved (ARTG 481270), FDA-registered, CE-certified Class I medical device. It is intended for thermoregulatory support and is suitable for use in occupational heat-stress contexts when applied according to this guidance and the manufacturer's instructions.

Stay Cool. Stay Sharp. Stay Safe.

Built for the people who feel the heat - on site, in the kitchen, at the club or at work. Talk to us about bulk and fleet supply.

Request bulk pricing